Paper Boxes & Trays — Custom Food Containers

Paper Boxes & Trays — Performance Without Plastic Lamination
Die-cut paperboard containers occupy the most technically interesting position in food packaging: structural protection, thermal performance to 220°C, and end-of-life compostability — all without plastic lamination. Aqueous-coated trays handle the full thermal journey: −40°C freezer → 220°C oven → hot-hold → table. One container, no transfers. Growing 8–10% annually as QSR chains switch from CPET to fiber alternatives meeting EU PPWR 2026. FSC-certified paperboard (250–400 GSM) with optional greaseproof liners (40–50 GSM) and PE/PLA/aqueous barrier coatings.
Product Range & Configurations
| Type | Material | Coating | Temp Range | Best For | MOQ |
|---|---|---|---|---|---|
| Standard Food Box | 280–350 GSM paperboard | PE 15 GSM | −20°C to 100°C | Takeaway, deli, salad, cold food | 10,000 |
| Greaseproof Tray | 300–380 GSM + 40 GSM liner | Greaseproof liner | −20°C to 120°C | Bakery, fried food, pizza, pastries | 10,000 |
| Ovenable Tray | 350–400 GSM + aqueous | Aqueous barrier | −40°C to 220°C | Ready meals, frozen-to-oven, QSR | 15,000 |
| PLA-Coated Box | 280–350 GSM + PLA liner | PLA 20 GSM | −20°C to 85°C | Cold food, eco-branded, EU markets | 15,000 |
Customization — Die-Cut to Your Exact Specifications
Every container uses custom die-cut tooling. Options: 1/2/3 compartments from a single blank, die-cut windows with PET or PLA film, tuck-top/lock-bottom/glued side-seam closures, laser-cut micro-perforations for steam release. Tooling: 18–22 working days, $300–$800. Multi-compartment: 25–30 days.
Technical Specifications
| Paperboard GSM | 250–400 | ISO 536 |
| Greaseproof Liner | 40–50 GSM |
| Cobb Water Absorption | ≤40 g/m² at 60s | ISO 535 |
| Edge Seepage (95°C) | ≤1.5 kg/m² per 10 min | GB/T 27590 |
| Max Service Temp (aqueous) | 220°C — conventional oven safe |
| Interlayer Bonding | ≥120 J/m² |
Industry Applications

Bakery
Cake boxes, pastry trays, muffin containers, bread bags with die-cut windows.

QSR & Takeaway
Burger boxes, fry cartons, pizza boxes, noodle containers with steam vents.

Frozen Ready Meals
Aqueous-coated trays for freezer-to-oven — one container, the entire thermal journey.
Ready to discuss your packaging project?
Send us your requirements — we provide a custom solution and quote within 48 hours.
Request a Quote
Leap